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Summary of Contents for Gerber XLp

• Page 1 GERBERSERVICE XLp GERBERplotter Family Installation & Configuration Presented by Ronny Sprangers XLp Installation & Configuration, June 2010..
• Page 2 Training Outline • Overview of XLp Plotter • Hardware Installation • Software Installation • Gerber Device Configuration • The XLp Interface • Calibrations • Maintenance XLp Installation & Configuration, June 2010..
• Page 3 • They are compatible with existing Gerber products and they offer a Windows based graphical interface for intuitive control and status messaging. • Like the Infinity range, the XLp is also based on the HP 51645 inkjet cartridge. XLp Installation & Configuration, June 2010..
• Page 4 Currently only English and Chinese 4. Feed Roll Bar 5. Paper Take-Up Bar : The paper can be dropped onto the floor or wound up on the Paper Take- Up Bar (CW or CCW) XLp Installation & Configuration, June 2010..
• Page 5 Overview: Technical Specifications XLp Installation & Configuration, June 2010..
• Page 6 Hardware Installation • Unpack and assemble the plotter. • Assembly is fairly simple and you should refer to the XLp Getting Started Manual and the XLp Installation Instructions available on GERBERnet technical library. • For a live demonstration you can view the XLp Installation Video, also available on GERBERnet.
• Page 7 Hardware Installation (step by step) 1. Upon reception of the system, please check the crate for visible damage and report back to your local Gerber representative. 2. Remove the top and front of the plotter crate. XLp Installation & Configuration, June 2010..
• Page 8 Also remove the cardboard box that is glued on the bottom of the crate 4. Remove the left and right base assy from the crate. XLp Installation & Configuration, June 2010..
• Page 9 M6 screws and 5mm Allen wrench supplied in the cardboard box. 6. Remove all protective plastic from the plotter top and place it on the stand. 2 persons will be needed for the lifting XLp Installation & Configuration, June 2010..
• Page 10 7. Secure the plotter top to the base using the 4 remaining M6 screws and 5mm Allen wrench supplied. 8. Do not forget to plug in the connector for the paper supply motor in the right base assembly XLp Installation & Configuration, June 2010..
• Page 11 Hardware Installation (step by step) 9. Make sure the voltage selection switch on the left base assembly is set for the correct value (usually 220V) 10. Remove the screw that blocks the carriage for transport. XLp Installation & Configuration, June 2010..
• Page 12 11. Feed the paper through the system as shown on the drawing to the left. Paper can go either clock wise or counter clock wise depending on the roll. Either take up or drop on floor XLp Installation & Configuration, June 2010..
• Page 13 After initializing the carriage and cleaning station the screen should look like this. Don’t forget to put the cartridge(s) in or you will get an error message. XLp Installation & Configuration, June 2010..
• Page 14 Software Installation • The XLp Plotter operates in a similar way as an Infinity Plotter. You can plot using either Winplot or AccuMark 8.3.0. or higher. If the customer doesn’t want to upgrade the AccuMark software then they will have to supply a separate networked Windows PC to run Winplot.
• Page 15 Software installation Install Winplot first Then install the XLp Update XLp Installation & Configuration, June 2010..
• Page 16 Software installation • Now insert the XLp CD to install the interface program (V2.7.1 or higher) • After the installation of the XLp interface you can plug the USB connector in the plotter and Windows will automatically install the required drivers.
• Page 17 Software installation XLp Installation & Configuration, June 2010..
• Page 18 • Double click the Gerber Device icon. • The Gerber Device Configuration window will appear. • Click the Plotter tab (only on AccuMark systems). • In the Type box, select XLP USB PLOTTER (XLP- PLOTTER). • In the Settings box COM-W will appear. • Click Apply.
• Page 19 Gerber Device Configuration Select this plotter type XLp Installation & Configuration, June 2010..
• Page 20 XLp Interface • Unlike the Infinity Interface. The XLp Interface has two different windows to chose from (when you right click on the plotter icon). • System Setting: Allows you to perform all adjustments and calibrations to the XLp. • Plotter Status: Allows..
• Page 21 This window will allow you to monitor the ink levels in the cartridges, check the status of the plotted job (length and width) and monitor the remaining paper and even show the temperature inside the plotter. XLp Installation & Configuration, June 2010..
• Page 22 / ink usage change the Line Width to 3 and select the Economy Mode. This value is the start of plot in reference to system 0. Value can be set manually. XLp Installation & Configuration, June 2010..
• Page 23 Machine Setting: Ink Tab Ink contents can be manually set (i.e. when putting back used cartridges after overnight printing) For every cartridge there will be an input box available XLp Installation & Configuration, June 2010..
• Page 24 Machine Setting: Paper Tab Initial length of new paper roll. Change take up direction (default is CW) Perform paper edge sensing at initialize Change paper feed direction (default is CW) XLp Installation & Configuration, June 2010..
• Page 25 Machine Setting: System Tab Sets the units of measure- ment for the parameters (except for calibration). Detects and stops plotting when cover is opened. Performs extended cartridge test at every initialize Prevents cartridge clean during jobs XLp Installation & Configuration, June 2010..
• Page 26 Used to select the means of communication between Winplot and the XLP. When selecting TCP/IP an additional field to fill out the IP address will show. Currently only USB communication is available on XLp. XLp Installation & Configuration, June 2010..
• Page 27 & cartridge separation alignments' Each plotter leaves the factory “Calibrated” and the values stored in the firmware will be uploaded to the XLp I/F after communication between the plotter and XLp I/F has been done. XLp Installation & Configuration, June 2010..
• Page 28 4. Enter the new numeric value from step 3 in the XGap box. 5. Click Apply. 6. Repeat the Calibration if required until the zero value displays the best match of the two drawn lines. XLp Installation & Configuration, June 2010..
• Page 29 3. Enter the numeric value from step 2 in the Cartridge box. 4. Click Apply. 5. Repeat the calibration if required. NOTE: This alignment is not present on XLp50 XLp Installation & Configuration, June 2010..
• Page 30 4. Enter the numeric value from step 3 in the Y Head Calibration box. 5. Click Apply. 6. Repeat the calibration if required. NOTE: The default value is 261 (2.61 cm or 26.1 mm) on XLp95 XLp Installation & Configuration, June 2010..
• Page 31 3. Add or subtract the value from step 2 from the actual value. 4. Enter the numeric value from step 3 in the Y Gap box. 5. Click Apply. 6. Repeat the calibration if required. XLp Installation & Configuration, June 2010..
• Page 32 (in actual length fields). After input of the values you click Confirm and then Apply. Exit the XLp interface before you do the test again (Actual Length values will be reset to 1 then). Note: X-axis step size calibration..
• Page 33 Service Level To enter the service level of the XLp interface program you are required to enter a password. The password is unique to every system as it is the serial number +1 for every digit. In this case: serial number 2042100809..
• Page 34 Make sure no one changes the values of X and Y scaling. They have to be set at 1 and NOTHING ELSE. Allows to switch to uni- directional printing (slower but better quality) XLp Installation & Configuration, June 2010..
• Page 35 Service Level : Ink Tab Can be set to 1 if required (note that the system will then react as an XLp50) Will give a message when ink in cartridge becomes low XLp Installation & Configuration, June 2010..
• Page 36 (paper slipping). Uncheck for drop on floor (can also be set on plotter itself, but will reset after job). Leave like this. Signals when system is out of paper. XLp Installation & Configuration, June 2010..
• Page 37 Service Level : System Tab Do not touch these values (result unknown) Resolution should always be on 300DPI XLp Installation & Configuration, June 2010..
• Page 38 GERBERnet. • When you click Update Firmware a standard browsing window will pop up instructing you to select the firmware file to upload (the XLp uses *.hex files). • Once selected the system will ask you to confirm twice before it uploads the firmware to the plotter (takes only a few seconds).
• Page 39 • Make sure the Y Encoder Strip is free of dust and debris. If not then the head may take-off at a high speed and slam into the Cleaning Station. XLp Installation & Configuration, June 2010..
• Page 40 This can cause print quality issues if the ink builds up near the jets. If this occurs, it is recommended to (remove and) clean the capping rubbers using warm water and soap. XLp Installation & Configuration, June 2010..
• Page 41 Components: left side XLp Installation & Configuration, June 2010..
• Page 42 Components: Operator Side XLp Installation & Configuration, June 2010..
• Page 43 Questions ? XLp Installation & Configuration, June 2010..